Sawhorses, #2

So, still not perfect. But the second go at building a saw horse was vastly improved. The secret? The right tools makes a huge difference. Bought a small rasp set, and a multi-square.

Now on to the bigger project... a work bench. And not just any bench, but a proper woodworking bench. They say that the bench is the first tool, and there is a reason. I already can tell you that working without a bench or a stable surface off the ground sucks.

I originally had this plan to make a really cheap bench, with a 2 inch thick top built from a laminate of 2x3s. The base was going to be bolted together 4x4s. Then, I did my research.

So, since I will be working primarily with hand tools, it is important that my bench is both solid and heavy. There are a lot of other important features of a workbench, but they are summed up beautifully here : http://www.popularwoodworking.com/article/Rules_for_Workbenches/

(inspiration from Chris Schwarz, editor Popular Woodworking)

Long story short, I am building a Roubo bench. It is an 18th century design, big, heavy, and functional. I purchased lots of douglas fir beams for a great deal ($40), which actually makes this bench design a whole lot cheaper than the "cheap" design I was tempted by earlier. Also, it is a lot of work.

I am more sore than I have been in probably a year. My hands are blistered. And I am only half way done. The top is laminated 6x6s, and finished thickness should be about 5". The legs will be 6x4s, and should be extremely solid.

Also, I feel like a hamster. Check out the shavings. :)

~ matt